HENGXU

MUG-5Z High Temperature Vacuum Friction and Wear Testing Machine

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Product Description
 
Mug-5z High Temperature Vacuum Friction and Wear Testing Machine
MUG-5Z High temperature vacuum friction and WearTesting machine

   MUG-5Z type testing machine is developed by our company to improve the design of the pin plate, end surface sliding friction form, At room temperature or high temperature, vacuum and change the lubrication state (no oil lubrication or oil immersion lubrication), load, speed, friction mate material, friction pair surface roughness, hardness and other parameters under various circumstances, the ring specimen to impose a higher end test force for testing. It is mainly used to evaluate the friction performance of engineering materials, powder metallurgy, alloy bearings and other materials under different conditions, and can be used in the selection of friction pair materials and the study of wear resistance of materials.

   

 The analysis of product advantages is as follows:
.Automatic loading method: This type of testing machine is my company in the industry for the first time to introduce servo motor loading, controllable, Low failure rate, after years of continuous improvement, stable and reliable performance, including double floating bearing technology, no gap guidance technology and buffer cross balance technology are accurate and stable test force guarantee, reduce the system error, ensure the test force, friction real-time tracking measurement accuracy; Compared with the old hydraulic loading method, the advantages are as follows:

Number          Old hydraulic loading Automatic loading
1 Loading noise, late maintenance trouble, high failure rate, poor reliability. Basic maintenance-free, stable and reliable.
2 Indirect measurement of oil pressure sensor is affected by hydraulic oil temperature. The test force is directly measured by a force sensor to ensure reliable accuracy.
3 Valve body or oil pump control cumbersome and prone to failure. Program built-in multi-section rate loading mode, precise control of test force.
4 Noise, need oil source, is not conducive to energy saving and environmental protection. No noise, oil pollution and other environmental pollution, energy saving and environmental protection.

. the main structure: the friction test should be as far as possible to reduce the impact of the vibration of the motor and ancillary components on the wear marks, so we use the overall main body, thickened the support plate, and the use of Taiwan TECO servo motor drive spindle, the relevant transmission components also use imported precision bearings;
.the electrical part: the equipment uses an independent embedded industrial controller, industrial metal touch screen, acquisition of independent analysis module, a strong guarantee of high-speed or severe vibration of the equipment on the performance of the control part;
.Introduction to Friction Attachment

Main technical parameters

Specification Data Configurations
1. Test force working range:10 ~ 5000 N (stepless adjustable, range optional)
2. The relative error of experimental force:± 1%.
3. Friction force measurement range:1-300 N
4. Relative error:± 3%
5.Max Friction torque measurement:10N.m
6. The relative error of frictional torque:± 2%
7. Friction sensor:200 N
8. Spindle speed range:1 ~ 2000rpm
9. Speed control accuracy:± 1%
10. Temperature control range:room temperature ~ 1000ºC(optional)
11. Temperature control accuracy:± 2ºC
12. Test atmosphere: vacuum and gas (Ar, N2, etc.)(optional)
13. Vacuum degree: 10-3 bar
14. Maximum friction diameter of the test disc:100mm
15. Lubrication method: Circulating oil bath lubrication
16. Online wear measurement system: 0-10mm (accuracy ±1% FS)
17. Wear measurement resolution:0.15μm
18. High temperature furnaces:double opening large furnaces with an inner diameter greater than 120mm
19. The maximum distance between the main shaft of the test machine and the lower auxiliary plate:> 75 mm
20. Time control range 10s ~ 9999min
21. Friction pairs: pin-on-disk wear and end face wear
22. Computer and data processing range special control computer control the whole machine and test process, display various parameters in real time, automatically record friction-time curve, friction-time curve, temperature-time curve and intermediate contour line.
23. External dimensions (L* W*H) :1200 * 870 * 1700 mm
 
1.Testing machine frame (with TECO servo motor):1set
2. PID-HX temperature control system:1 set
3. Servo control loading system: 1 set
4. High precision test force sensor (using C2 grade precision sensor): 2
5. End face wear friction pairs:1 set
6. Special fastening wrench: 1 piece
7.1 HP color jet printer:1 set
8. Type K thermocouple: 1 set
9. One set of pin-disk friction pairs (optional)
10.HX anti-torsional deceleration system (selection of imported / Harbin precision P4 bearings) :1 set
11.HTMS multi-function measurement and control system:1 set
12.Ultra-high temperature furnace (optional):1set
13.Automatic wear mark measuring instrument (optional - can run independently): 1 set
14.High-speed dynamic circulation system (special double filter-unique technology): 1 set
15.Spatter cooling system for main shaft (special-unique technology) :1 set
16.Vacuum device:1set
17. Technical Materials:An instruction manual;

Software User Manual;Certificate of Conformity, Packing List
Our Advantages

Mug-5z High Temperature Vacuum Friction and Wear Testing Machine

 
Company Profile

    Jinan HengXu Testing Machine Technology Co., Ltd., established in 2007, is a prominent hightech enterprise specializing in the research, development, and production of testing machines. With a focus on friction wear testing and mechanical testing for advanced materials, the company has become a leading player in China's testing industry. HengXu stands out due to its advanced testing technologies and strong customer trust, achieving over 100 million RMB in sales in 2023.
Mug-5z High Temperature Vacuum Friction and Wear Testing Machine

Exhibition

Mug-5z High Temperature Vacuum Friction and Wear Testing Machine

Certifications

Mug-5z High Temperature Vacuum Friction and Wear Testing Machine

After Sales Service

Mug-5z High Temperature Vacuum Friction and Wear Testing Machine

FAQ

Q: Are you a manufacturer?
A: Yes, we are a professional manufacturer with many years of manufacturing experience. Our factory is equipped with advanced production equipment and a skilled team, committed to providing customers with high-quality products and services. At the same time, we also welcome you to visit our factory at any time to better understand our production process and capabilities.

Q: How long does it take to produce and deliver?
A: The production and delivery cycle of the equipment is generally 10-20 days, depending on the equipment model and customization requirements you choose. If your order requires customized functions, the delivery time may need to be extended to about 4 weeks. We can provide a detailed delivery plan after confirming your complete requirements. If you have urgent order requirements, please let us know at any time, we will try our best to arrange a priority production plan for you!

Q: How is the equipment transported and protected?
A: To ensure the safety of equipment transportation, we use shock-proof and moisture-proof export-grade wooden boxes for packaging, and all precision parts will be properly handled with foam and protective film.
In terms of transportation methods, we can arrange sea or air transportation, and provide various documents (such as invoices, packing lists, certificates of origin, CE certificates). Before the equipment is packaged, we will complete all debugging procedures to ensure that it can be used after installation.

Q: How long is the equipment warranty period? How about after-sales support?
A: We provide a 1-year warranty service for all friction and wear testers, and provide free technical support and maintenance services (non-artificial damage) during the warranty period. In addition:
Remote technical guidance (such as installation and operation) can be provided;
Support on-site installation and commissioning and operation training when necessary (negotiable fees);
Provide lifetime paid equipment maintenance and supply wearing parts and accessories.
If you need to extend the warranty period or other after-sales service arrangements, please feel free to contact us!

Q: Can the test effect be verified before the equipment is delivered?
A: Of course! After the equipment is produced, you can choose the following methods:
Remote video acceptance: We will show you the equipment test operation and performance;
On-site acceptance: You are welcome to visit our factory for equipment function acceptance;
Provide sample testing: You can send samples to our company, we will shoot test videos for you, and provide detailed reports.
I hope the acceptance method can meet your expectations, and welcome further communication!

Q: We are using this equipment for the first time, can you provide training?
A: We provide detailed technical guidance and training support for all customers who purchase equipment, including:
The operating manual and operation guidance video that comes with the equipment;
Remote installation guidance: Demonstrate the operation steps through online videos;
On-site training (negotiable): If necessary, we can arrange for technicians to come to your factory for installation guidance and training (extra charge).
After the training, we guarantee that your team can operate the equipment proficiently and complete related testing work. Any follow-up questions also support lifelong technical consultation!

Model NO.:
MUG-5Z
Max Diameter of Workpiece:
<500mm
Mass Scope of Workpiece:
<100mm
Type:
Friction Testing Machine
Maxcapacity:
<1000KN
Accuracy Grade:
0.5
Load Way:
Electronic Load
Loading Method:
Dynamic Load
Display:
Computer
Control:
Computer Control
Weight:
500-1000Kg
Power Source:
AC220V
Oil Cylinder Position:
No
Test Force Working Range:
10~5000 N (Stepless Adjustable, Range Optional)
The Relative Error of Test Force:
±1%
Loading Mode:
Fully Automatic Loading
Friction Force Measuring Range:
1-300n
Temperature Measurement Range:
Room Temperature~1000ºC
Temperature Measurement Accuracy:
±2ºC
Test Atmosphere:
Vacuum and Gas (Ar, N2, etc.)
Vacuum Degree:
10-3 Bar
Maximum Friction Diameter of The Test Di:
100mm
Lubrication Method:
Circulating Oil Bath Lubrication
Online Wear Measurement System:
0-10mm (Accuracy ±1% Fs)
Wear Measurement Resolution:
0.15μm
Friction Pairs:
Pin-on-Disk Wear and End Face Wear
Transport Package:
Export Standard Wooden Crates
Specification:
550*650*800
Trademark:
HENGXU
Origin:
China
HS Code:
9024800000
Production Capacity:
1000
Package Size:
120.00cm * 87.00cm * 170.00cm
Package Gross Weight:
800.000kg
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