HENGXU
HKW-2000 Multi-Functional Multi-Condition Friction and Wear Testing Machine
Product Description
Our multi-function friction and wear testing machine is a versatile system designed to evaluate the friction and wear properties of materials and surface coatings, supporting reciprocating, rotating, and sliding friction tests. The tester can be used for various testing configurations, including pin-on-disk, ball-on-disk, and end-face friction, with the option to expand to additional modules. It also includes specialized HCW modules for high and low-temperature tests, salt spray corrosion tests, and vacuum testing environments. These customizable features make our testing machines is ideal for comprehensive material performance analysis under diverse conditions.
Standards
- ASTM D-3702-94: Coefficient of friction and wear rate testing with thrust washer methods
- ASTM G-99: Pin-on-disk method for wear and friction analysis
- ASTM D-2266-01: Lubricating oil wear testing using the four-ball method
- ASTM-G133 Standard Test Method for Linearly Reciprocating Ball-on-Flat Sliding Wear
Applications
Commonly used across industries such as petrochemicals, machinery, energy, transportation, metallurgy, aerospace, automotive manufacturing, and lubrication engineering. The multi-function friction and wear testing system is also an important tool for research institutions and universities, supporting advanced material testing and surface durability analysis.
Features
Fully compliant with most ISO and ASTM standards, ensuring consistent and reliable results
- Includes a heating system with a high-temperature alarm to ensure stability during long-duration tests
- Capable of real-time data collection at a sampling frequency of up to 50kps, providing dynamic and detailed analysis of test results
- Features automatic shutdown or alarm triggers when preset test parameters are exceeded, ensuring safe and efficient operation
Main technical parameters
| No | Project | Parameter | |
| 1 | Maximum test force | 200N/500N/1000N,error ± 1% | |
| 2 | Loading mode | Automatic loading (closed loop control) | |
| 3 | Force sensor | 20/50/100kg | |
| 4 | Reciprocating friction | Reciprocating frequency | 0~20Hz |
| Linear velocity | 0.1m/min~10m/min, based on stroke calculation, stepless adjustable, error ± 5% | ||
| Form of friction | Surface-to-surface friction of pin on disc, simulation wear test of pipe cylinder surface, optional additional configuration (column and plate rolling friction, ball and inventory line friction) | ||
| Reciprocating stroke | 0.2mm~20mm | ||
| Measurement of friction force | Dynamic friction measurement of acceleration | ||
| Force measurement accuracy | ± 1% | ||
| Sample size | Pin sample:φ4-10mm (standard 4mm,4.8mm,5mm optional), ball sample φ6.35, disk sample φ<80mm, disc thickness≤10mm (standard configuration φ75mm, thickness 4mm) | ||
| *Note: this module is the standard basic module | |||
| 5 | Rotational friction | Max rotating speed | 2000rpm |
| Rotation accuracy | ±1rpmin | ||
| Diameter of rotation | 80mm | ||
| Form of friction | Pin disc friction,(optional ball disc friction and end face friction) | ||
| Friction medium | Dry and wet pin on disc friction, end face friction, adjustable oil drop lubrication 40ml/min( optional ) | ||
| Force sensor | 200N | ||
| Force measurement accuracy | ±1% | ||
| Sample size | Pin sample:φ4-10mm (standard 4mm,4.8mm,5mm optional), ball sample φ6.35, disk sample φ<80mm, disc thickness≤10mm (standard configuration φ75mm, thickness 4mm) | ||
| *Note: This module is an optional module, which can be added with a normal-temperature standard rotating module or an ultrahigh temperature rotating module | |||
| 6 | Ring on block friction | Max ring speed | 2000rpm |
| Rotation accuracy | ± 1% | ||
| Diameter of friction ring | 20-50mm(standard 40mm) | ||
| Form of friction | adjustable oil drop lubrication 40ml/min | ||
| Force sensor | 10kg | ||
| Force measurement accuracy | ± 1% | ||
| *Note: This module is an optional additional module as a whole | |||
| 7 | Temperature measurement mode | PT100/thermocouple | |
| 8 | Online grinding measurement | Photoelectric measurement (optional extra module) | |
| 9 | Resolution of wear measurement | 0.001mm | |
| 10 | Lifting height | 0~100mm | |
| 11 | Precision of guide rail | △C not more than 5 μm,△D not more than 8 μm) | |
| 12 | Time display mode and control | 10S-9999H (frequency and reciprocating frequency mode) | |
| 13 | Data processing | A set of standard Advantech special computer processing system | |
| 14 | Optional extended functions | Independent functions such as high-temperature rotation module, electrochemical corrosion friction module, conventional high and low temperature environmental testing module (HCW), salt spray corrosion testing module (HCW), vacuum environmental testing module (HCW), ultra-low temperature module (HCW), current carrying friction module, and abrasion measurement module (all functions are optional) | |
| 15 | Main drive motor power | 750W/1000W/1500W | |
| 16 | Module drive motor power | 500W/750W/1000W | |
| 17 | software function | The equipment configuration software can realize the integrated display of load, friction force, friction temperature, reciprocating frequency, friction coefficient, wear amount and wear volume; Draw parameter curves in real time and save real-time data; Compare and analyze the data at the stage and generate the test report. | |
| 18 | Size | Mainframe:450*800*1050(mm) Control cabinet:580*620*1600 (mm) |
|
| 19 | Weight | 400kg | |
Jinan HengXu Testing Machine Technology Co., Ltd., established in 2007, is a prominent hightech enterprise specializing in the research, development, and production of testing machines. With a focus on friction wear testing and mechanical testing for advanced materials, the company has become a leading player in China's testing industry. HengXu stands out due to its advanced testing technologies and strong customer trust, achieving over 100 million RMB in sales in 2023.
Q: Are you a manufacturer?
A: Yes, we are a professional manufacturer with many years of manufacturing experience. Our factory is equipped with advanced production equipment and a skilled team, committed to providing customers with high-quality products and services. At the same time, we also welcome you to visit our factory at any time to better understand our production process and capabilities.
Q: How long does it take to produce and deliver?
A: The production and delivery cycle of the equipment is generally 10-20 days, depending on the equipment model and customization requirements you choose. If your order requires customized functions, the delivery time may need to be extended to about 4 weeks. We can provide a detailed delivery plan after confirming your complete requirements. If you have urgent order requirements, please let us know at any time, we will try our best to arrange a priority production plan for you!
Q: How is the equipment transported and protected?
A: To ensure the safety of equipment transportation, we use shock-proof and moisture-proof export-grade wooden boxes for packaging, and all precision parts will be properly handled with foam and protective film.
In terms of transportation methods, we can arrange sea or air transportation, and provide various documents (such as invoices, packing lists, certificates of origin, CE certificates). Before the equipment is packaged, we will complete all debugging procedures to ensure that it can be used after installation.
Q: How long is the equipment warranty period? How about after-sales support?
A: We provide a 1-year warranty service for all friction and wear testers, and provide free technical support and maintenance services (non-artificial damage) during the warranty period. In addition:
Remote technical guidance (such as installation and operation) can be provided;
Support on-site installation and commissioning and operation training when necessary (negotiable fees);
Provide lifetime paid equipment maintenance and supply wearing parts and accessories.
If you need to extend the warranty period or other after-sales service arrangements, please feel free to contact us!
Q: Can the test effect be verified before the equipment is delivered?
A: Of course! After the equipment is produced, you can choose the following methods:
Remote video acceptance: We will show you the equipment test operation and performance;
On-site acceptance: You are welcome to visit our factory for equipment function acceptance;
Provide sample testing: You can send samples to our company, we will shoot test videos for you, and provide detailed reports.
I hope the acceptance method can meet your expectations, and welcome further communication!
Q: We are using this equipment for the first time, can you provide training?
A: We provide detailed technical guidance and training support for all customers who purchase equipment, including:
The operating manual and operation guidance video that comes with the equipment;
Remote installation guidance: Demonstrate the operation steps through online videos;
On-site training (negotiable): If necessary, we can arrange for technicians to come to your factory for installation guidance and training (extra charge).
After the training, we guarantee that your team can operate the equipment proficiently and complete related testing work. Any follow-up questions also support lifelong technical consultation
- Model NO.:
- HKW-2000
- Max Diameter of Workpiece:
- <100mm
- Mass Scope of Workpiece:
- <1kg
- Type:
- Friction Testing Machine
- Maxcapacity:
- <1000KN
- Accuracy Grade:
- 0.5
- Load Way:
- Electronic Load
- Loading Method:
- Dynamic Load
- Display:
- Computer
- Control:
- Computer Control
- Weight:
- 500-1000Kg
- Power Source:
- AC220V
- Oil Cylinder Position:
- No
- Axial Test Force Range:
- 10n~1000n
- Relative Accuracy of Test Force Display:
- Below 100n±2n,Above 100n:±0.5%
- Test Force Automatic Loading Rate:
- 300n/Min
- Force Sensor:
- 20/50/100kg
- Relative Accuracy of Friction Torque Dis:
- ±2%
- Temperature Measurement Mode:
- PT100/Thermocouple
- Online Grinding Measurement:
- Photoelectric Measurement (Optional Extra Module)
- Resolution of Wear Measurement:
- 0.001mm
- Lifting Height:
- 0~100mm
- Precision of Guide Rail:
- △c Not More Than 5 μm,△d Not More T
- Main Drive Motor Power:
- 750W/1000W/1500W
- Module Drive Motor Power:
- 500W/750W/1000W
- Mainframe Size:
- 450*800*1050mm
- Control Cabinet Size:
- 580*620*1600mm
- Transport Package:
- Export Standard Wooden Crates
- Specification:
- 450× 800× 1050mm
- Trademark:
- HENGXU
- Origin:
- China
- HS Code:
- 9024800000
- Production Capacity:
- 1000
- Package Size:
- 45.00cm * 80.00cm * 105.00cm
- Package Gross Weight:
- 500.000kg
